Tips for changing wire position used for lithium ion battery connector

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In many electronic devices, especially lithium batteries or plugs, wires are connected to specific terminals based on polarity: positive (+) and negative (-). If the wires are connected incorrectly, it could cause the device to malfunction. Or some devices or systems may require wires to be connected in a specific way for them to operate properly. If the wire positions are not set up according to the device’s specifications, it may not function as intended. Reversing the wires ensures that the connections match the device’s requirements.

To reverse the wires in a plastic plug, you’ll need to carefully remove the wires and switch their positions. Here’s how to do it safely:


Steps to Reverse Wires in a Plastic Plug:

  1. Gather Your Tools:
    You’ll need a very small screwdriver, such as a precision screwdriver, or a small blade (like a utility knife).

  2. Locate the Plastic Tabs:
    On the top of the plastic plug, there are typically small plastic tabs that hold the wires in place. These tabs secure the metal connectors (pins) inside the plug.

  3. Gently Pry the Tabs:
    Using the smallest screwdriver or blade you have, gently pry up one of the plastic tabs at a time. Be careful not to break the tabs, as they are usually delicate.

  4. Remove the Wire:
    Once you’ve lifted the tab slightly, gently pull the wire out of the plastic plug. Be careful not to yank or use too much force, as this can damage the wire or connector.

  5. Repeat for the Other Wire:
    Do the same for the other wire, gently prying up the tab and pulling out the wire.

  6. Reverse the Wires:
    Now that the wires are out, reverse their positions in the plastic plug. Slide the metal connectors back into the plug, making sure they click back into place under the plastic tabs.

  7. Test the Fit:
    Gently tug on the wires to ensure they are securely locked in place by the tabs. The wires should not come loose easily.

  8. Reattach the Plug:
    Once the wires are secure, reconnect the plug to its socket or device and test the system to ensure the wires are now in the correct positions.

change wire position
change wire position



Safety Tips:

  • Always make sure the device is powered off before working with wires.

  • Work gently to avoid breaking the plastic tabs or damaging the wires.

  • Use proper tools to avoid injury or damage to the connector.

By carefully following these steps, you can successfully reverse the wires in a plastic plug without damaging the connector or wiring.

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about Author
Sophia Du

Hi, I’m Sophia Du, your go-to battery expert and writer. With over a decade of experience in the battery industry, I’m here to share valuable insights and solutions through my blog. As a dedicated mom and seasoned Sales Manager, I promise quality, reliability, and timely advice. Welcome to my world of batteries!

about Promax

As a successful lithium-ion battery manufacturing company, we have had the opportunity to gain valuable insights into the industry and the challenges that come with it. In these articles, we will share our journey and experiences in the field of lithium-ion batteries. Get ready, go!

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